Our equipment
Horizontal boring machine 2A622 (modernized with CNC)
This universal machine is designed for high-precision machining of large and medium-sized housing parts, including gearbox casings and complex assemblies. Thanks to the modernization with the WL4M CNC system, the machine ensures perfect accuracy during hole boring, surface milling, and thread cutting.
The machine is equipped with a 110 mm diameter retractable spindle and a rotary table, allowing for complex multi-sided machining of a part in a single setup. This significantly reduces production time and guarantees strict hole coaxiality, which is critical for the reliable operation of future gears and gearboxes.
Okuma LB4000 EX II Turning Center
The Okuma LB4000 EX II is a flagship CNC turning center designed for heavy-duty and ultra-precise machining of large shafts and housing parts. Thanks to its slanted bed and Thermo-Friendly Concept system, the machine maintains stable accuracy throughout the entire workday, regardless of temperature fluctuations in the shop.
High spindle torque allows for rapid removal of a large volume of metal, making it ideal for manufacturing gearbox blanks from alloy steels. This “beast” guarantees not only order execution speed but also flawless finish surface quality, which often requires no further grinding.
Universal Lathe Equipment
The company’s universal turning group ensures the rapid production of both individual parts according to customer drawings and small batch series. These machines are indispensable for the precise rough and finish turning of shafts, flanges, gears, and blanks for future gearboxes.
The high qualification of our turners combined with reliable equipment allows for the machining of metals of various hardnesses while maintaining strict tolerances. This is the initial and fundamental stage in creating reliable mechanisms, where every detail receives its ideal geometry before further gear cutting or grinding.
Vertical Machining Center Mazak VTC-20 (CNC)
The Mazak VTC-20 is a high-precision CNC machining center designed for complex milling, drilling, and boring operations. Thanks to its vertical configuration and high bed rigidity, the machine ensures ideal surface finishes when machining gearbox housings, plates, and other components with complex configurations.
The CNC system enables the automation of parts production with high repeatability, minimizing the human factor and guaranteeing strict adherence to geometric parameters. This machine is indispensable for operations that require high machining speeds without a loss of quality, significantly accelerating the production cycle of an order.
Turning Center Okuma Genos L300E-M (CNC)
This is a high-efficiency Japanese CNC machine that combines the power of turning with the functionality of a milling center. Thanks to live tooling, the machine can not only turn parts but also perform off-center drilling and milling operations without rechucking the workpiece.
The machine offers exceptional thermal stability and rigidity, enabling the production of parts with micron-level precision. For customers, this means ideal surface quality and flawless geometric compliance, even in the serial production of complex gearbox components and drive mechanisms.
Vertical Machining Center Okuma MX-55VA (CNC)
The Okuma MX-55VA is a highly reliable machining center specializing in power and precision milling. Thanks to its two-stage spindle gearbox, the machine efficiently handles both heavy roughing of steel blanks and finishing surfaces to a mirror-like state.
The machine is characterized by high stability under heavy loads, which enables the production of components with complex geometries without a loss of precision. The use of this center guarantees customers a perfect bearing seat and precise fitting of housing elements, which is a prerequisite for the quiet and durable operation of the finished gearboxes.
Horizontal milling machining
This type of equipment specializes in milling planes, grooves, and splines on shafts using disc and cylindrical cutters. The horizontal spindle arrangement ensures high structural rigidity, allowing for heavy-duty metal machining with high precision and productivity.
The presence of universal milling machines in the company’s fleet allows for the quick preparation of blanks and the execution of auxiliary operations without loading complex CNC centers. This is an important link in the production chain, ensuring flexibility in order fulfillment and allowing for the optimization of component manufacturing costs.
Vertical turret lathe machining
Vertical turret lathes are designed for machining particularly heavy and large-scale cylindrical parts (with diameters up to 1500 mm and more). The specific design feature is the horizontal arrangement of the faceplate (table), which allows for the mounting of massive workpieces—such as gearbox housings, large gear rings, and flanges—without creating bending loads on the spindle.
Thanks to high rigidity and power, this equipment allows for the turning and boring of surfaces with high precision, even with significant metal allowances. The presence of such machines in our fleet expands production capabilities, enabling the manufacture of non-standard units for heavy industry and power engineering.
Gear grinding equipment
Gear grinding is a finishing operation performed after the thermal treatment (hardening) of parts. It allows for the elimination of metal micro-deformations caused by high temperatures and brings the gear tooth profile to ideal geometric parameters.
The use of high-precision gear grinding machines allows us to achieve a high class of accuracy. This is critically important for modern gearboxes: perfectly ground teeth ensure smooth engagement, a minimal noise level during operation, and significantly extend the service life of the entire mechanism under load.
Control, Assembly, and Testing Area
This is the final and most critical stage of production, where the assembly of the finished gearbox and its testing under load take place. In the photo, we see the process of shaft alignment and gear contact pattern checking, which guarantees the correct distribution of forces within the mechanism.
Кожен редуктор проходить обкатку на спеціалізованому стенді для контролю рівня шуму, вібрації та температури нагріву підшипників. Такий підхід дозволяє нам гарантувати, що клієнт отримає надійний агрегат, який повністю відповідає заявленим технічним характеристикам і готовий до тривалої експлуатації у важких умовах.
Gearbox test bench
Before shipment to the customer, each gearbox undergoes mandatory testing on a specialized stand. This allows for checking the mechanism’s operation under real conditions: we monitor the noise level, vibration, seal tightness, and the absence of bearing overheating under load.
Such testing guarantees that the product complies with the specified characteristics and is ready for immediate commissioning. For the customer, this means confidence in reliability: we eliminate any potential defects at the factory, ensuring the stable operation of the equipment in the future.